Scrap Processing Machines For Ferrous/Non-Ferrous – Largest Manufacturer and Exporters in India

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10 THINGS TO CONSIDER BEFORE BUYING “WASTE BALER”

Balers are ideal for tamping reusable products and waste materials into compact and feasible bales. Balers are perfect for any type of industry and institution such as schools, universities, manufacturing industries, recycling facilities and other business outlets as well.

Balers are essential in keeping the waste in a corner, aside from the useful products, in different shapes and sizes ideal ones being round, square and rectangular which promotes less manpower in moving the waste to storage areas and dumping sites.
Government of India has shown active participation in cleaning environment and waste balers are playing an important role in scrap managing.

One of the things that a buyer should always be sure of is how he wants a product to function. The usage of the product is in the hands of the owner and his duty revolves around optimizing the best results out of it.

When the thought of purchasing a baler is put forward the first question that comes to the mind is its speed, productivity and the maintenance that it will require.

Advance Hydrautech

I. An essential feature of a baler is its potential to work with huge quantities of waste. ‘More productivity in less time’ is the sole purpose of our generation and only machines have made it possible to achieve it.

II. The materials that will be processed in the baler play a vital role in the purchasing which is essential for both current and future purpose. The heavy structure of the baler determines it ability to work more with all types of waste products such as Metal, paper, plastic, card boards and cotton waste.

III. The complicated the manual to handle a system or a machine, lesser the work will be in hours. A machine is a thing that eases our lives and a baler that help in getting rid of waste in an efficient way ought to have a simpler working system.

IV. The machine was created on the first hand to reduce work of humans and the more automatic the machine, the less will be the manpower required giving the workers more time to concentrate on the more productive outputs leaving the baler to do the job that it was created for.

V. The right size of the product, that needs to be mobile is essential, to keep the company from spending much on its movement. The baler’s waste should be accurate and organized so as to avoid any inconvenience while kept in storage or moved to another place.

VI. The electricity that a machine consumes needs to be kept in check and with the market offering numerous alternatives one should be wise enough to purchase a machine that consumes less and has a good conductivity.

VII. Just as our mobiles and laptops offer photo sensor start up, there are balers also available with similar features so that when urgently needed, the work can start without further formalities.

VIII. Before purchasing a machine compare it with its competitors and alternatives products, it is advisable to ask around previous customers about the quality of the baler.

IX. Make sure to run the baler or ask them for a demonstration before taking it home and if the buyer is new whether training is provided to ensure the proper usage of the baler and its safe continuity.

X. Machines require both guarantee and warranty which should be the concluding question of the buyer and whether the company has a good reputation for its products and is always working on making his machines more effective and efficient.
Our generation is a buyer’s market and in order to remain the king of it, it is vital for him to know his rights to acquire the best the market has to offer.

Advance Hydrau Tech Pvt.Ltd – One of the largest manufacturer of waste processing machines  offers wide range of eco friendly waste management products. Visit today http://www.advancehydrautech.com or email us netmart@ahtpl.in to know more about the products.

Benefits of Using Scrap Metal Shredder Machine

Metal Shredder Machine

A shredding machine which is a heavy metal shredder is a machine that is used for the purpose of tearing large portions of metal scrap into smaller parts that have a high density. Such smaller portions must be clear of dust, rust and color contents. The scrap is turned into small pieces by specially fabricated machines known as Hammers that have a very high torque which helps to strike the scrap metal and aid shredding. Right from beating to shredding these specially designed Hammers made from alloy steel convert the scrap metal into sheave sized recycled products.

Watch the Video How Loose Light Metal Shredding System works :

The need for recycling waste products provided by the shredding machines has become a necessary process especially since it provides a means of sustainably reducing overhead costs of raw materials. It offers economic solutions for treating scrap waste to reduce the environmental impact it might have on ground water, soil and scenery. Depending upon the intensity of the recycling process, you can purchase ideal metal shredding machines that can be fed with appropriate loads of scrap metal waste.

Watch the Video How Rotary Shear is shear/tear large volume of waste metal scraps :

A typical metal shredding machine essentially consists of a conveyer belt that segregates the ferrous and non-ferrous materials due to its magnetic properties. This segregation simplifies the shredding procedure and transforms scrap waste into economically useful fragments that can be re-used as secondary raw materials.

Benefits of Metal Shredding Machinery :

  •     During metal shredding, the yield of hot metal is very high compared to the amount that is fed inside.
  •     The chemistry of the obtained hot metal is concise, precise and consistent.
  •     The electrode breakage is minimized alongside lesser sulfur content.
  •     The capacity or durability of the hot metal is increased.
  •     Electrical consumption of the hot metal is lesser per ton.
  •     The benefit of recycling reduces air pollution and environmental hazards.
  •     Shredded scrap is easier to manage and provides a dense mix when blended with other stock.
  •     The shredded scrap is automatically segregated into ferrous and non-ferrous materials.
  •     The control systems of the shredding machine is automated or handled manually by the workers in charge.
  •     You can control or monitor the functions of the shredding machines accordingly to the quantity of scrap metal present.
  •     Shredding machines don’t require intensive care and need; therefore easy maintenance can be expected.
  •     The design of the shredding machine is flame proof therefore can sustain enough mechanical damage.
  •     The time efficiency of the shredding machine is precise and offers the shredded raw materials in the fasted period.
  •     You can control the amount of torque used in order to process light weight scrap and bulky scrap.
  •     The quantity of scrap processed can be recorded by the shredding machine as per the date, time and month precisely. This data is calculated by the machine itself.
  •     There is also provision of a dust collector in the shredding machine that facilitates multi-functional mode.
  •     Presence of a cooling and filtering system is attached within the shredding machines to obtain clean, pure and processed raw materials.

Source : Ezinemark

Free Eye check up camp conducted for the Advance Hydrau-Tech Team on 23rd – 24th March, 2015

AdvanceHydrautech

Advance Hydrau-Tech Pvt. Ltd.

The employees of Advance Hydrau-Tech Pvt Ltd, Delhi, received free eye check up on 23-24 March, 2015. The camp was organized in the fond memory of Late Smt. Gyarsi Bai and Late Shri Lala Shyam Lal Gupta, grandparents of Mr. Sudhir Gupta, Director of Advance Hydrau-Tech. The first day was completed with a total of 70 eye checkups and 140 eye checkups on the next day. A total of 133 spectacles were distributed free of cost to the employees. A routine check up for diabetes and blood pressure was also done.

Advance Hydrautech

Advance Hydrau-Tech Pvt. Ltd.

Advance Hyrautech

Advance Hydrau-Tech Pvt. Ltd.

Advance Hydrautech

Advance Hydrau-Tech Pvt. Ltd.

Advance Hydrautech

Advance Hydrau-Tech Pvt. Ltd.

The camp took place under the able guidance of Shri Mahavir Gupta who well coordinated the working of the camp for 2 days. The success of the eye check up camp can be attributed to the able team of doctors lead by Dr. Sarvesh Kumar of the Sonac Sight care. The team of doctors also explained some precautionary measures that should be followed inside the factory premise.

Advance Hydrautech

Advance Hydrau-Tech Pvt. Ltd.

Advance Hydrautech

Right : Mr. Sudhir Gupta
Director of Advance Hydrau-Tech Pvt. Ltd.

Mr. Sudhir Gupta, Director, strongly believes in giving back to the society and doing his bit for the betterment of others. And for an organization, it starts from its employees. The company strives to give an open and comfortable environment which encourages employees to become personally engaged and have a say in how the corporate social responsibility program operates. The employees have also responded to these plans and activities with enthusiasm and shown their interest in making a difference at work. The company plans to follow a strong and well planned CSR program in the coming years.

Advance Hydrautech

Advance Hydrau-Tech Pvt. Ltd.

Advance Hydrautech

Advance Hydrau-Tech Pvt. Ltd.

Source

Horizontal Balers or Vertical Balers : Customization Design to Fit All Baling Needs

If you are planning to get into the recycling business to handle all the paper waste, then an autonomous horizontal baler from Advance Hydrautech will be appropriate to handle just any shredded paper, cardboard paper for the long run. For the trimmed size paper, the horizontal baler with air cyclone has inbuilt sensors that initiate the pressing process. Each and every baler comes with a unique auto-tie system, where by if any specific material is needed to tie up the packaged article, a specific wrapper is customized to get the job done. Additionally, Advance Hydrautech balers are engineered for a wide variety of bale ejection and tying requirements. Also they customize the hoppers for different types of recycled paper such as shovel, air cyclone, conveyor and tipper. Baling presses from Advance Hydrautech have commendable reputation not only in India but also in the international markets. Procurement is done across the globe by recycling factories, baler resellers, carton box makers as well as entrepreneurs.

Advance Hydrautech

The Semi Auto Tie Horizontal industrial baler machine carries out the baling process firmly to meet all kinds of demands.Advance Hydrautech Pvt. Ltd. produces one of the best scrap baling press machines available, the Semi Auto Tie Horizontal Baler. For low capacity and small scale users, the Semi Auto Tie Horizontal Baler is ideal as it will also come in hardy for paper manufacturers, printers as well as recycling collectors. This particular series of auto-tie horizontal baler is usually appropriate for compressing small cardboards, plastic film and shredded paper. Horizontal balers come can be operated automatically and transform them to different industrial balers such as a Cardboard baler, Paper baler (corrugated and trimmed), Carton Box baler among others. The Semi Auto Tie Horizontal Baler is able to press up to 50 tons at a rate of 2.5 to 4.5 tons an hour. A special designed model is also available that cam shred, wash, dewater, and tie plastic films for the pet bottle baler to bale. The Semi Auto Tie Horizontal Baler from Advance can have 4 to 6 strokes depending on your needs having an idle cyclic time of 130 seconds per stroke. The Semi Auto is able is to take in about 600kg to 750 kg of bale.

 

The scrap bundle Machine baling press comes with air cyclone system at the feeding point which is then retrofitted inside the already present scrap management system. Double sensors are fitted on the baler to initiate the pressing stroke, while the other will set off an alarm in case of paper overload. If it happens that the press chamber is unable to completely feed the press chamber with paper within the time limit, the machine’s motor shuts down automatically. The Semi Auto Tie Horizontal Baler is fully automatic PLC system with manual ties. However, at extra cost a variant with automatic ties is available. Every stage of the operation is monitored via touch screens, giving users an easy way to troubleshoot the guidance system and sort issues in a quick manner. Additionally any issues arising on the system are recorded to be reference point in future if the same problem reoccurs.

 

The Semi Auto Tie Horizontal Baler machines from Advance are well known for durability as well as exceptional customization capabilities. These balers are adjustable to fit the plant size, amount to be recycled, hopper shape, conveyor, feeder type and the wrapping material being used.

Watch the Video of  Horizontal Baler for Paper, Plastic, Corrugated Box & Fabric :

Concepts and Types of Scrap Baling Press Machine

With the increasing trend of the scrap generation procedure, it has become a necessity to implement a refined technology to perform the entire method efficiently. Understanding the utility of the scrap manufactures that affords a huge volume of resources to the industry. Understanding the fact, it design the amazing Scrap Baler machine that enables the industries to obtain the scrap resources. All sorts of junk, be it plastic, metal, paper etc can be suitable performed with the machine gaining an output of minimum sized bundles.

Advance Hydrautech

 

In addition, there turns out also a reduction in transportation cost that forms another vital favorable aspect of the scrap balers. It occupies minimum space in the factory that enables the industries to maintain the system without any operational difficulty.  The heavy-duty machines even accompany a high durability providing a long-term service. Such outstanding Balers allow utilization of the furnace area reduces losses and prevents fire hazards.

 

 

1.       Single Action Baler

Advance Hydrautech

Itdesigns the amazing Single Action Baler that accompanies a refined technology with a suitable packed together opportunity. It emerges as one of the vital benefits of the system due to which it occupies an admirable outlook in the industries worldwide.

 

Significant Features

  • It involves an easy operating system with a single manually operated direction valve.
  • Two safety valves, the limit valve and the check valve play a vital role protecting the system from any accidental circumstances.
  • It achieves a single compressed entity that is fastened over the strait.
  • Ensures a tremendous functionality after the machine is established in the industrial unit.

      Outfitted Features

  • We input a beneficial feature that allows the operator to maintain the performance according to the particular requirement.
  • It offers a long-term highly efficiency with the plates that are highly resistant to certain unruly bustles.

 

2.      Double Action Baler

Advance Hydrautech

A Double action baler integrates a dual functionality one is operating top wise and the other lengthwise. It incorporates a small compact look that is compatible for the small-scale industries accommodating a weight of 5-8tons. Hence, a suitable amount of scrap processing comes out at each shift that provides ample inventories for the industries using the above-mentioned machine. Furthermore, it follows a refined design consisting of two cylinders, the lid cylinder and the rear-pressing cylinder. The Direction control valve operates the two cylinders that again involve a manual intervention.

 

Significant Features

  • The two direction valves enable an easy operational procedure with suitable manual control.
  • It integrates the necessary features that are the limit valve and check valve to prevent any accidental situation.
  • Various Ferrous and non-ferrous pieces and other materials attain an easy scrap bailing procedure with the double action baler.
  • It attains a single compressed entity that is affixed over the strait.
  • The plates that the system integrates accompany a robust feature that is strongly resistance to adverse conditions. Even it is easily expendable thus affording a stringent durability with tremendous functionality.
  • Double action Baler certifies a flawless after sale performance without any negative issues.

Outfitted Features

  • The peripheries of the chambers possess the blades that help with an accurate shearing process. A top lid is present in order to shear the material that attains an imperfect size.
  • An efficient heat control system is established that keeps the oil with a cooling temperature.
  • In addition, the entire machine can be equipped with an automated system with a fully a PLC power approach.
  • It customize the efficiency of the machine that is controlled according to the particular requirement.

 

3.      Triple Action Baler

Advance Hydrautech

Understanding the specific requirement for the large-scale industries that require a high volume of production with greater efficiency. A triple action baler can be one of the most suitable options for them that enable a functionality that allows operating from three sides. Hence, the scrap machine can undergo a press either from the top, or lengthwise and finally from the side. It is equipped with an outstanding EAF feature ensuring high consumption of the scrap.

Triple action balers consist of diverse figure and dimensions that we implement with an intention to serve the entire industrial needs. A weight of 25 tons is lodged per hour thus capable to carry out a huge industrial labor efficiently without any operational trouble.

Khaidem Rajit  is a social media analyst and writes a content for Advance Hydrau-Tech Pvt. Ltd.  The company is well-known for maunfacturing all types of  Scrap Processing Machines such as Baling Machines, Metal Shredders, Shearing Machines, Paper Baler , Briquetting Machines, Fodder Block Making Machines etc. He can be found on Twitter here

 

 

Why Pet bottle baling machines are essential for recycling the waste pet bottles

PET bottles are commonly used in day to day life. Most of us discard the bottles after use. These bottles pile up and cause water pollution by flooding river beds, canals and seas. PET bottles takes thousands of years to decompose hence discarded bottles occupy precious land and keep piling the garbage dumps. It is therefore important to recycle them.

Advance Hydrau-Tech

The pet bottle balers are helpful in recycling of cans and bottles with ease. These balers are capable of handling liquids that may come out when the bottles are crushed. There is a container that captures the liquids and drains them out while the crushed bottles can be recycled. These balers can be horizontal or vertical.

Watch Video for Baling Pet Bottles :

The pet bottle baling machines are necessary for recycling the waste pet bottles. There is a unique coding system that is used for recycling the plastics. The plastics are numbered from 1 to 7, within a triangle which depicts the recycling system to be used. These PET bottles are very useful after recycling, as these can further be moulded to manufacture fillings for sleeping bags, winter coats, life jackets, car bumpers, combs and furniture fittings etc. The plastic can be recycled and fed back into the production system. The PET bottles baling machine helps in reducing the waste disposal cost, and generate revenue from the sale of recycled PET. There is reduction in the labour cost which might be very high if the PET had to be produced from the scratch. Recycling PET bottles reduces waste and helps to clear the storage space. It also reduces environmental impact caused by these bottles.

There are various balers that are used for PET recycling. These balers vary in size and style. Some of the commonly used balers are hydraulic baler and Paper baler.  The paper balers help in recycling the office paper, and specially the PET bottles. These balers are made up of steel and are equipped with a hydraulic ram. This ram is used for compressing the material.  Balers that are used for processing small volume of material are usually simple and they need manual intervention. Large balers are complex and automated.  Different types of balers are available in the market. Some of the most commonly used balers are with high production balers, low profile baler, high density baler, paper baler, cardboard balers, plastic balers etc. The specialty balers are little expensive than the normal balers.  You can determine the compacting ratio by determining weight of one cubic yard of loose materials to be recycled against the baled weight of same material in cubic yard.  It is crucial to recycle PET bottles to reduce environmental impact. Plastic is not bio-degradable and hence it keeps on accumulating over years. Burning plastic to eliminate waste is not an option as it emits toxic gases and increases air pollution. It is important to find an alternative option that can curb the ever-increasing PET bottles waste. Baling and recycling comes across as the most feasible solution to curb waste of PET bottles.

Khaidem Rajit  is a social media analyst and writes a content for Advance Hydrau-Tech Pvt. Ltd.  The company is well-known for maunfacturing all types of  Scrap Processing Machines such as Baling Machines, Metal Shredders, Shearing Machines, Paper Baler , Briquetting Machines, Fodder Block Making Machines etc. He can be found on Twitter here

Scrap Baler Concept for managing waste materials

Baling equipment is usually used for compaction. These machines reduce large amounts of solid waste to smaller, more manageable units using powered rams. In general, compactors compress refuse/trash into containers for transport. Baling machine is designed to compress material (e.g., cardboard boxes) and produce a bale that is handled as a unit. The basic information that needs to be considered for installing balers includes space availability and in depth knowledge that is associated with the process of baling. Along with the type and size of the baler, the bale sizes and the bale weights are considered for defining the way compaction is applied to the waste materials Bale size is another case to be considered for the purpose of determining the dimension of the bale size. When the recycling objectives and program become more serious, detailed evaluation associated with weights and bale sizes is required so that they can be transported for maximizing the payloads. The maximization of payloads involves the determination of best way for the maximization of bale tonnage as per each load and it depends on the kind of transportation.

Scrap Baler

Balers are referred to by many types and styles namely high production balers, low profile balers, extra density balers, plastic balers, cardboard balers, balers with conveyors and hoppers, metal balers and many others. The compaction ability might vary, depending on the various factors including configuration of motor size, pump size, cylinder size and so on, which varies with each model. But usually, higher the force, bale density and bale weight, higher the cost of the baler. Metal scrap baler is an effective machine that is available for the purpose of the compaction of the waste materials.

Purpose of the recycling program and level of requirement can be helpful in deciding on the kind of baler used.  Also, it is important to decide on the baler size and type. Automatic compacting receptacle is a kind of compactor that is used in public areas that can be either outdoors or indoors and this can be used in areas where the people deposit their trash. The ACRS compacts depending on the deposited waste. There are other features that are available in the automated compactor that can be made used as the main concept, thereby totally automating the process.

Regular – indoor trash compactors can be made used for compaction in indoor areas rather than public areas. This is a kind of scrap baling press that is made out of stainless steel. The compaction that is associated with this machine starts with the manual pushing of the button. These kinds of compactors are usually placed in the utility rooms inside hospitals and other medical facilities. They are also made used in cafeteria and family restaurants and other private areas.

Therefore baler machine that are purchased with a specific purpose and use are utilized well and almost yield great paybacks. Wastes from commercial establishments are usually a highly neglected area and therefore there are tremendous efficiency benefits derived from baling and compaction of waste.

About the Author :

Khaidem Rajit  is a social media analyst and writes a content for Advance Hydrau-Tech Pvt. Ltd.  The company is well-known for maunfacturing all types of  Scrap Processing Machines such as Baling Machines, Metal Shredders, Shearing Machines, Paper Baler , Briquetting Machines, Fodder Block Making Machines etc. He can be found on Twitter here

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